BD Diesel · New
BD Diesel EGR Cooler Replacement - Ford 2004-2007 6.0L PowerStroke w/Square Tube (after 09/22/2003)
MPN 1090202 · Store SKU bdd1090202
Supplier stock checked 11/7/2026, 10:28:21 AM UTC. Adding a part does not reserve it.
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Product details
BD Diesel Performance is unique among its peers in that it designs, manufactures and distributes a wide range of products specifically engineered for performance diesel applications. Located in Abbotsford, British Columbia, Canada, BD's state-of-the-art facility covers 65,000 square feet, and employs 60 plus highly-trained individuals. The BD name became recognized in 1989, when the company introduced the first exhaust brake for the burgeoning diesel pick-up truck market. BD's roots, however, actually date back to 1972, when Valley Fuel Injection, Ltd. first opened its doors. Today, Valley Fuel Injection and BD Diesel Performance are one, with eight specialty divisions that focus on diesel power train components: Fuel Injection Calibration Department, Exhaust Brake Manufacturing, Electronic Circuit Design and Assembly, Transmission and Torque Converter Design and Remanufacturing, Turbocharger Design, Installation and Research and Development. BD's comprehensive approach to the diesel performance aftermarket ensures not only quality products, but educated dealers and satisfied customers. Thank you for your interest in BD Diesel Performance! BD's replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will cause sever engine damage. Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert. No performance tuner required and will not activate the engine light. BD 6.0L Powerstroke EGR Cooler Replacement - Ford 2004-2007 Pick-ups & Vans w/Square Tube (after 09/22/2003) BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003) EGR Cooler Replacement; w/Square Tube; Incl. EGT Cooler Square Flange/O-Ring; EGR Cooler Replacement
Manufacturer fitment & guides
Check 1090202 against the manufacturer’s application information below.
A manufacturer application guide is not available for this listing. Request the exact application from JuiceBuilt before payment.
Part-specific notes
- Not CARB approved. Destination and intended-use restrictions must be checked before sale.
- Emissions acknowledgement required before purchase.
- California Proposition 65: Y